Jordan Brake Controller

After a few years in limbo, the Jordan is apparently dead.  I don't know the background on this but all the distributors I've looked at have moved on to other brands such as the Prodigy.  I'll leave this up just for historical reference. 

If you find one of these used somewhere, grab it.

I've had three different brake controllers. The Tekonsha Mark 12 was my last one, a conventional pendulum type that hooks up to the brake light circuit. As you likely know, when the brake pedal is depressed and current flows to the brake lights, current is also routed through the brake controller to the trailer brakes. The controller attempts to figure out how much current is needed by monitoring the effect the braking deceleration has on a small feedback pendulum inside the controller. Because the pendulum's motion is proportional to the braking, but in the same direction, it is very difficult to use this information to modify the brake current according to need. The result can be a very unpredictable braking action that often results in leaving skid marks on the road. It can be bad enough to where I've thought the old rheostat controllers of long ago would be preferable to the “modern” ones.  To be sure, there have been some significant advances in the use of pendulum technology. Word on the newsgroups, for example, have almost unanimously praised the new Tekosha Prodigy. Still, I went looking for another way...

The best feedback sensor in the rig is the driver of the towing vehicle.  Ideally, the driver sees, anticipates, and responds to more of the driving environment than any current controller could. The ultimate solution, then, would provide braking that tracks that being supplied by the driver of the towing vehicle, as if the hydraulic system from the tow vehicle was extended to the trailer. And since the driver depresses the brake pedal in proportion to the immediate and anticipated need for braking, it seems only logical that pedal pressure is the appropriate place to acquire our braking information. Enter the Jordan.

The Jordan installs similarly to others except that there is no connection to the tow vehicle brake light circuit. The amount of braking current to send to the trailer brakes is determined by the amount of movement of the towing vehicle's brake pedal arm as sensed by a small cable that connects from the arm to the controller. Making this connection is fairly straightforward but could be a minor pain in the neck if your under-dash area is very cramped. A bracket needs to be screwed to the under dash area that anchors the end of the cable sheath. The distance from here to the brake pedal is measured by a linear potentiometer inside the controller, and that, in turn, determines the amount of current delivered to the trailer brakes.  Only three wires complete the hookup: Positive and negative battery and the line going to the trailer brakes. 

There are two controls on the controller: A large red pushbutton provides manual activation similar to that found on other brands. The second control is a small knob that sets the maximum amount of power that can be applied to the brakes. A digital readout displays the current being sent to the trailer brakes, while a small green LED indicates that the trailer is hooked up and you have continuity through the brake system.

The first rig we installed the Jordan was a '93 GMC 3/4 ton truck pulling a 21' Bigfoot. I haven't had it weighed yet but, based on weight certificates and what we've added, I estimate it's close to 4800 lbs, loaded for travel.

Here's a couple of pictures:





This is a view through the driver's door. On the GMC, I needed to put a spacer beneath the controller to hold it out of the inset.

The spiral wrap comes with the unit and keeps all the wires together and looking tidy.

The smaller “wire” is actually the teflon sheath through which the brake linkage cable goes on the way to the brake braket. It doesn't have to line up perfectly with the brake pedal arm, but it probably works better if it does.



Looking up from the floor, the metal cable bracket is shown screwed to the dash. The teflon sheath comes in from the right. Stock, there is something like 18” of sheath and plenty of cable so the controller can be mounted somewhat further away, if necessary.

The brake pedal bracket is clamped to the pedal arm. The cable is secured via a spring loaded assembly that is carried by the pedal bracket. The spring housing can be just barely shown extending behind the end of brake pedal bracket. The round assembly sockets in a larger hole that allows the cable to rotate and align to the dash bracket .

When not towing, the manual suggests removing the cable from the brake bracket. This is easily done by slipping it out through the small slot, shown just to the left of the cable socket. (It's not real clear here as to how that's done, but it works.)

More info and diagrams are available at the above links.



So, how does it all work?

The Jordan is an absolute pleasure to use. Long gone is the apprehension of unexpected brake lockup on hard or long stops and the constant tinkering to adjust for different terrain. It is trivial to adjust so that braking tracks that of the towing vehicle. In fact, if it wasn't for the big white thing following behind my truck, it would be hard to tell it's there. As of this writing, we've gone nearly 12000 miles around the West going up from sea level to over 8,500 feet, and down 10% grades. Trailer braking and control has quite simply become a non-issue, as smooth, natural and hassle free as if we were towing nothing. This is a controller you'd consider taking to your next vehicle.